Do copper countertops belong in a kitchen?
comments (19) April 13th, 2009 in Blogs(Editor's note: Since publishing this article, many readers commented on the pros and cons of using copper in the kitchen. After reading the article below, why not join the conversation in the comments section below?)
by Chris Stebbins
Copper countertops are a good midprice alternative to slab stone. They have the benefit of minimal joints because the backsplash and the nosing are integral to the copper’s profile.
Any seams would have to be butt joints (two pieces glued edge to edge), so I try to minimize them from the start. I lay out the counter by designing the seams to coincide with natural breaks, such as drop-in cooktops, sinks, or inside corners. I keep counter sections to 8 ft. or less because the material distorts easily at longer lengths.
I’ve resolved the butt-joint problem by turning the counter edges down 1⁄4 in., as shown in the drawing. This design leaves a clean, soft joint that seals easily with clear silicone caulk. I cut a kerf in the 3⁄4-in. plywood substrate at every seam to allow for the turned-down edge.
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I glue the copper to the substrate with latex-based floor-tile adhesive spread with a 1⁄8-in. notched trowel. Once the glue has set up, I make the necessary cutouts for sinks or cooktops with a bimetal blade in a jigsaw. By the way, cutouts for electrical outlets in the backsplash need to be done before countertop installation and reinforced during the cut with a clamped-in-place wooden block to prevent distortion.
If the counter has an exposed end, I instruct the metal shop to fold down the edge to match the nosing profile. The shop solders the corner and smooths it out to eliminate any sharp edges.
A light application of olive oil every now and then keeps copper counters relatively stain-free. However, nothing can prevent acids from etching and discoloring copper. That is part of its great charm.
| Read the complete article... A Low-Budget, High-Impact House A design/build team delivers a custom house with copper counters, oak floors, travertine stairs, and a great outdoor space for $126 per sq. ft. by Chris Stebbins |
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posted in: Blogs, kitchen, countertops
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Comments (19)
Don Angelo
www.ColorCopper.com
Posted: 12:15 pm on May 6th
Posted: 7:45 am on March 1st
Learn more about countertops: http://www.livingstonesurfaces.com/
Posted: 7:45 am on March 1st
My problem is: over the past 2 months the substrate countertop must have dried out and shrunk in the dry winter weather. The overlying metal has formed bulges in spots down the length of the counter, even popping off the heavy duty construction adhesive holding it down.
Is this a shrinkage issue that will work itself out with humid summer weather? Or something else? Is there an adhesive that will work better than the all-purpose linoleum glue that we used?
I wouldn't want to trade these countertops for anything. They are durable and practically maintenance free. Any ideas?
Posted: 8:41 pm on December 26th
I also have built copper counter tops and built them the same way you would build a plastic laminate top.. useing contact cement and they have held up now for 12 yrs .. I even router them to fit but wear long sleeves and safty glasses ...
Posted: 1:07 pm on April 24th
Posted: 6:12 pm on April 15th
Posted: 2:56 pm on April 15th
Posted: 11:44 am on April 15th
She has a good point. Years ago metal counter tops were used in kitchens but the metal was zinc sheet. Advantages, much stiffer, byproducts from food corrosion aren't poisoous (copper is) and easy to form in place.
Bottom line, laminates rule, fashion is for fools. The world is changing and we need to moderste our spendthrift ways.
Posted: 2:51 pm on April 14th
Posted: 10:44 am on April 14th
@Asturiano -- good point about the olive oil. I know chefs add olive oil to pans to prevent rust, but then again, they are heated over and over again.
and interesting points about grounding and seaming.
Posted: 10:02 am on April 14th
I'd be absolutely sure to ground this countertop, for one thing, and not rely on the sink to do so (even if the sink is indeed metal).
I'd also want to know what happens when someone naively breaks up a bag of ice, frozen chicken-wings, etc on the surface...wouldn't it end up pebble-finished and/or distorted, as the metal stretches?
The photo of the 'turned down' seam doesn't appear to represent the described 'sitting seam' (hooked into the kerf, the description seemed to be) as shown in the adjacent drawing - photo looks instead like a lap-seam, from the lump. I like the kerfed seam idea - and if I were to build this, I would solder that and any other joints [without a flame]...along with a hidden ground wire...
Posted: 4:06 am on April 14th
Posted: 3:14 am on April 14th
The author suggests installing 3/4" ply as the base for the copper, which is a step up from the usual counter base of 5/8" hard board. Whatever the surface material, my practice is to glue and screw together two sheets of plywood, the upper surface to be GIS. The outcome is very solid feeling, and sounding, counter top that clients really appreciate, and that will easily span large lower cabinets. Build and fit counters separately rather than in place, and instal all screws - construction and installation - from below upwards, and not down through the GIS.
Note that the author has not added a 1/2" strip of wood behind, and at the top of, the backsplash that is usually necessary as a fitting strip to assure a tight closure against the wall. A good fit is often completed thro' careful application of a belt sander, and given the softness of copper, ought to work in this situation as well.
Posted: 3:08 am on April 14th
Posted: 12:20 am on April 14th
Posted: 11:40 pm on April 13th
Posted: 5:53 pm on April 13th
Posted: 4:47 pm on April 13th
Posted: 2:53 pm on April 13th
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