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Kansas 2022

Travis Brungardt and Joe Cook of Catalyst Construction are building a custom midcentury modern–inspired home for a family of four that will serve occupants for generations to come by prioritizing comfort and efficiency. To achieve this, they are building a durable high-performance assembly that can maintain low energy loads and requires minimal maintenance, while achieving a clean aesthetic and staying within the client’s budget. Not only is this build focused on performance, but the sleek materials and appropriate fixtures both inside and out make it really stand out.

Air-Sealing Exposed Rafter Tails

Travis Brungardt and Joe Cook demonstrate how they're dealing with the air barrier between their exposed rafter tails.

By Travis Brungardt, Joe Cook

We’re back in Prairie Village, Kansas, at the FHB House 2022 working on exterior air- and water-management details. In previous episodes we’ve talked about our cantilevered sill detail, which sticks out to support the ZIP System R-Sheathing and to close off the bottom side of the polyisocyanurate rigid exterior insulation. Now, working our way up the wall, we have exterior exposed rafter tails that are a bit time consuming and tricky to air-seal.

To accomplish our air barrier in this area we have to block and put ZIP R-Sheathing in between each rafter. We ripped all the ZIP to the width of the bay for vertical blocking in order to get a better nailing surface. We’re relying on a taped joint between the existing wall sheathing and our roof sheathing, and then we will use ZIP System Liquid Flash between the blocking and the rafter tail. We like this detail because with the trim elements around it, using tape would cover too much surface area. So we’re able to cut the nozzle to exactly the width we want it. It’ll be a little slow, but it’s going to get the job done, and it’s going to accomplish really one of the most important details on the house, which is controlling the air.

These exposed rafter tails will have a tongue-and-groove ceiling, and 1×6 car siding that goes all the way down to the back of the subfascia where there’s an air gap that allows for ventilation over the top. Those exposed tails really serve as the architectural feature they’re intended to be while being fully air-sealed.


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