Uncle Dunc gave you the easiest and best answer to your
dilemma. Some people refer to this as a "shooting board,"
others call it a "rip guide," and I'm sure a lot of other names are
used as well.
Bottom line, DON"T BUY a sheet of MDF as was mentioned by another
poster...too costly for setting up a rip guide...buy a sheet of 1/4
inch luan, or 3/8 plywood. Rip approx a 2inch wide piece off of the
one factory edge side and attach it with glue and drywall
screws to the other factory edge. Don't worry that the drywall
screws will penetrate too far through the wood...flip the wood piece
over and "snap" off the protruding tips by wacking the screws with
your hammer..they should break off clean. If not, leave screws in
place until glue drys and then permenently remove screws.
This 2 inch wide "top piece" that you attached to the main sheet
becomes your "fence" for your circular saw. Install whatever
type blade you plan to use (when cutting your book cases) onto your
circular saw. Now using the 2 inch strip fence as a
guide, run your saw against this fence and cut through the main
sheet. Rip the entire 8 ft length. Throw the cut-off piece out. The
remaining piece ( or "body") with the strip fence already
attached, becomes your rip guide jig.Now you have the perfect guide
jig with no need for measuring saw blade distances.
Simply mark each end of the cut-line on your bookcase material,
line up the the edge of the rip guide's body next to that line,
and clamp this jig in place. Set the cutting depth of your saw
to that of the material you are cutting through, plus add to this
depth the thickness of your jig's body.Now run your saw as
before, against the strip fence and you have it. Wipe off any
sawdust that may gather on the jig after each cut so that your
saw will run smoothly and tightly against the strip fence.
This jig is cheap to make and will yield good results. Use a
carbide toothed blade on your circular saw for cutting ease and to
minimze tear-out...the more teeth ( 40 is good) the less
tear-out.
If by chance you opt for something else, don't buy a cheap table
saw, this will do you no good at all. Most of these types only allow
for 12 inch wide rips...hard to rip a full size sheet ( dangerous!)
on one of these lil things. Rather, opt for no less than a
contractor grade table saw that allows a fence width of at
least 24 inches from the blade. When ripping plywood on a table saw,
the wider the table, the safer and easier it is to make the
cut...also accuracy improves. If you buy a table saw and
unless the fence system is a biesemer style, you will need to
physically measure the distance from the blade to the fence at both
the front and back locations whenever you are setting up the fence
to make a cut. Failure to do so can result in a crooked fence
line-up; resulting in a crooked cut...you don't want that do
you?
Last but not least, if you don't like the circular saw set-up,
and you don't want to invest in a table saw just for a few rip cuts,
then contact a local cabinetshop, moulding shop, custom hardwood
supplier , and or a kitchen counter top shop, and have them rip your
sheet goods to size. They will most certainly do an accurate job for
you. It may cost a few extra bucks, but in the long run may be the
most hassle free and cheaper than a cash out lay for a new saw.
LOL.
Davo |