I thought to ask this after reading the posts regarding building an exterior door. My 80 y.o. neighbor has a rather homely and decrepit Cape with a dozen rotten shutters that I've offered to replace (I have to look at them after all! and he's a nice guy). (The collapsing brick stoop will be the subject of a query later this spring.)
The style of existing shutter is two chamfered 1x6 planks vertically, two 1x4 across. I did a mock-up by biscuiting two rounded-over planks of pine together along their shared edge, then brad tacked 1x4's across while ext. Titebond II dried. I'll ask if he likes this.
My concern for the actual project is what kind of wood to use for stability and rot resistance (cypress is available and relatively inexpensive, redwood/clear pine/cedar are about 50% more) and how to join the boards (glue? joinery?) so that the connection is firm but not apt to fall apart as the wood expands and contracts. I could put a gap between the planks, but then the shutter would be more apt to sag. A "Z" brace is possible too, but the faster I can build these the better.
The shutters will most likely be sealed and painted. I wouldn't bet on meticulous upkeep, so I'd like them to be as trouble-free as possible. I'd hate to spend the money and time, then watch the shutters all fail -- then the whole neighborhood would know I'm a fool! (As the folks here already know.)
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I thought to ask this after reading
the posts regarding building an exterior door. My 80 y.o.
neighbor has a rather homely and decrepit Cape with a dozen
rotten shutters that I've offered to replace (I have to look
at them after all! and he's a nice guy). (The collapsing
brick stoop will be the subject of a query later this
spring.)
The style of existing shutter is
two chamfered 1x6 planks vertically, two 1x4 across. I did
a mock-up by biscuiting two rounded-over planks of pine
together along their shared edge, then brad tacked 1x4's
across while ext. Titebond II dried. I'll ask if he likes
this.
My concern for the actual project
is what kind of wood to use for stability and rot resistance
(cypress is available and relatively inexpensive,
redwood/clear pine/cedar are about 50% more) and how to join
the boards (glue? joinery?) so that the connection is firm
but not apt to fall apart as the wood expands and contracts.
I could put a gap between the planks, but then the shutter
would be more apt to sag. A "Z" brace is possible too, but
the faster I can build these the better.
The shutters will most likely be
sealed and painted. I wouldn't bet on meticulous upkeep, so
I'd like them to be as trouble-free as possible. I'd hate
to spend the money and time, then watch the shutters all
fail -- then the whole neighborhood would know I'm a fool!
(As the folks here already know.)
-- AD :)
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