here’s my issue –
i’ve been asked to frame a building inside an existing warehouse. the size of my structure is 40′ x 40′ and would be freestanding. it is going to be uses to fabricate laminate and corian type custom countertops. the countertop guy’s preferance is to not have any supports/posts for the ceiling since that would limit his layout and work methods. he also wants to stock particleboard on the ceiling (addind insult to injury). additional, details – 12′ walls – one story with a flat deck roof/ceiling, sheathed and insulated for heating and a/c, and a roll-up garage door. i’m looking for the an inexpensive means to accomindate all of his request. haven’t not dealt with steel i-beams or prefab ceiling/floor joist systems i’m looking for some advice on both as well as anything else you can think of (lvl’s and tji’s). lastly, i think the concrete floor (6″ thick) will work given the existing loads of the racking system throughout the warehouse (vinyl siding warehouse – racks are industrial steel 5′ x 14′ stacked four high filled to the gills with siding/trim coil/everything else. all loads here are transferred to four 3″ x 3″ post that rest on the floor). i don’t think the countertop building will be able to generate the concentration of pressure exerted on the floor beneath the rack posts. any advice/point in the right direction would be greatly appreciated.
thanks,
j.d.
Replies
The obvious advice is to seek an Architect or Engineer, especially with something that big. And how are you going to do this without an Architect, Engineer or permits?
I won't deal with your foundation, but you can easily span 40' with steel bar joists. For instance, 20k3 are only 20" tall and carry 64 psf live, 127 psf total loads at 268 lbs ea. If you need more load capacity, it's easily (and affordably) available.
Pretty sure you don't have much (if any) I beam need. Bar joists are typically topped with steel decking, powder actuated nailed together. Price them and you may be pleasantly surprised. Your steel co. will be very helpful, once you specify your loads.
Take a look at the existing roof. Bar joists? If so, they weren't used for being more expensive.
PAHS Designer/Builder- Bury it!