I need to cut openings for exterior doors with vinyl or aluminum lap siding. Done a few over the yrs., but know there’s a better way. Lots of openings. Looking for a clean, straight cut that’s fast(just 2 outta the proverbial 3).
Tanks Pete
I need to cut openings for exterior doors with vinyl or aluminum lap siding. Done a few over the yrs., but know there’s a better way. Lots of openings. Looking for a clean, straight cut that’s fast(just 2 outta the proverbial 3).
Tanks Pete
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Replies
This may be a dumb question, but isn't ANY cut in siding kindof like a cut in Laminate flooring - it'll never be seen as it'll be covered in trim of some sort?
Having made that point, seems like a small cordless saw with the blade backwards would give a nice straight cut, might want to make sure it's a warm day though.
JT
Sorry, guess I didn't emphasize production enough(scoring w/ razor too long and difficult with laps). As far as trim goes; yes, the cut will be covered by trim when one is facing the door. But, since the trim is not contoured to the laps, when viewed from the side, an ugly cut will look......, well, ugly. Reversed blade is a frontrunner.
Go to harbor freight and for $40 get a muti-master cutter. Works great on vinyl!!!
Now they are $29.99!
Try scoring with a razor.
Family.....They're always there when they need you.
Screw a shooter to the siding and run your circ saw down it backwards. Don't turn the blade backwards, just pull the saw backwards. Makes a perfect cut. The shooter keeps the blade from plunging into the building itself. Just be careful pulling that saw in reverse. Obviously, cutting like that makes the saw wanna jump. It's not too bad in vinyl or aluminum though.
Edited 8/11/2009 8:00 pm ET by Sawdaddy
Pete,
I use a plywood blade.
Mark
I would temporarily screw a board down on the wall. Actually, it would be two boards screwed together to make a kind of shooting board. The idea is to use the larger board, say a 1X6X8, to serve as a base for the saw. Screw a 1X1X8 on that board at one edge. With your circular saw, cut off the unneeded part of the 1X6, using the 1X1 to guide the saw.
Essentially, you are creating something like the saw guide for a Festool, only out of wood. So you take this guide, screw it to the sheathing under the siding, and use the appropriate blade to cut the vinyl or aluminum siding. Others have suggested using a wood blade mounted backward, or a plywood blade. That's your choice.
Use a MM or other brand vibrating tool to finish the cuts. I would cut to just a little less than the depth of the siding and zap it with my MM. Do this for each vertical or horizontal cut, and you can avoid destroying the siding or the sheathing.
Sasquatch,
Thanks. A clear, well thought out answer that presents solutions I've used. Since I'll have a few different guys doing this it helps to clarify my thinking. I asked the question to make sure I wasn't missing anything.
Diamond blade in my angle grinder for aluminum...works on vinyl too.
Putting that in misc. hands for production turnaround scares me.