Replies

1. 
   Piffin | Apr 20, 2006 01:38am | #1

   'bout 30 by 38

    

    

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2. 
   IMERC | Apr 20, 2006 02:03am | #2

   32x60 would be better...

   mica'd........

   Life is not a journey to the grave with the intention of arriving safely in a pretty and well preserved body, but rather to skid in broadside, thoroughly used up, totally worn out, and loudly proclaiming

   WOW!!! What a Ride!

   Forget the primal scream, just ROAR!!!

3. 
   alias | Apr 20, 2006 02:48am | #3

   a crosscut sled varies from what your doing ,here are some things i think about dont make it so big as you cant use the fence in conjunction with the sled, i would use 3/4 " birch veneer ply with hard wood runners (mahogany, oak ) if you can find it use aluminum though it may take some time to find. another alternative is UHMW -ultra-high molecular weight plastic very stable again takes some looking for it. when using the hard wood for your fence rabbet over the ply glue then screw . make sure the fence is of very tight grain hardwood . because when the seasons change so does the wood if too drastically will pull the plywood base out of level and will buckle and render it useless. i will post some pic's on the morrow . of the three i have in the shop..... slainte' k

   .." we judge ourselves by our motives, and others by their actions........."

   
   

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   Edited 4/19/2006 8:25 pm ET by alias

4. 
   Pondfish | Apr 20, 2006 04:26am | #4

   That's not a bad size.  I use 48x24 1/2" MDF panels for my sleds; width is good, but I often wish they were deeper when I want to cut a table top...

    

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1. 
   JulianTracy | Apr 20, 2006 05:53am | #5

   This was the first sled I ever built - a few months ago. It's specifically for my Portable (only) Bosch table saw.Funny thing is, I had never really used one before, so I just found a set of plans on the web and kindof made it like that. Had no idea what the dimensions ought to be before I started.So I build it, and after 2-3 cuts with it it's totally obvious exactly what I should've done differently! As it is, it's not bad, but I see no reason to have it symetrical over the blade - all of my cutting is from the left, so next time I'll have most of the base to the left. Also, it should have been a bit deeper - I think I ended up with 15-16" crosscut capability - not bad for my portable uses, and I do need to keep it reasonable so I can actually keep it in the trailer at all times, but I should've have given myself a bit more depth.Interestingly enough, I had the idea that it was basically just for cross-cutting large boards that wouldn't fit it the slide saw, but it's actually really handy for trimming very small pcs. on the tablesaw - those that you wouldn't even do on a miter saw - spacer blocks, etc.. The sled makes those kind of cuts doable very safely. (Or at least it seems like it)JT

1. 
   loucarabasi | Apr 20, 2006 01:36pm | #6

   JT, I built one last month and I Love it. I made a small one and a larger one. Can you build one for when the blade tilts to 45?

   -Lou

1. 
   JulianTracy | Apr 20, 2006 03:25pm | #7

   Now that you mention it - that'd be a good idea. No reason you couldn't, right?JT

1. 
   Sancho | Apr 20, 2006 04:16pm | #8

   I make mine about 244" wide b/c it's about the average size of a kitchen cab. The length well it depends if your using one miter or 2.

   If one it will be to the edge of the wing. If 2 the end of both wings.

   If you have a exended fence say a 50" It would be to the end where a wing would be.

   I personally like the 1 mitre runner b/c it allows for more control on smaller thinner pieces and I add stationary supports for the othe side of the table...

   That is necessary to avoid kick backs.   

                View ImageView Image

2. 
   alias | Apr 21, 2006 12:49am | #9

   here are those fences........... have fun. slainte'.." we judge ourselves by our motives, and others by their actions........."