I need to enlarge a sink cut out in a solid surface counter top. Can this be done with a router and whittled away at slowly?
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If you need an even amount removed all around I'd use a router with a rabbeting bit to half thickness, and finish it up with a flush trim bit.
just need to trim one end, what's the max to take off in a pass/
just need to trim one end, what's the max to take off in a pass/
I try to never route more than 1/4 of the diameter of my router bit. And with solid surface stuff, even this is dicey -- depends on how beefy the router is, how sharp the bit is, and whether or not it has a 1/2 inch shank.
If you need to take out a huge chunk, then maybe you'd be better off using a template, and routing just a bit of the DEPTH on each pass. Continue till the chunk is separated.
Unless you're the lead dog, the view just never changes.
You could make a template out of some mdf or plywood then clamp it down and use your router with a bushing. Your cut will be perfect.
Make a pattern out of ply and use a piolet bit...
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Is this for a top mount sink? Just use a new down cutting jigsaw bade in your Bosch jig saw. If you want to use a router then you must have a guide to stop over cutting.
Yep it's a top mount. Didn't know you could use the down-cutting blades on this, I use them regularly on laminate surfaces.
Thanks one and all for your advice!