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Discussion Forum

Long drawers for pickup bed

AndyEngel | Posted in General Discussion on October 5, 2004 01:38am

Well, I finally got a cap for my P/U. Now, I want to build a floor in the bed with drawers that pull out of the back. Yeah, I know about the Extend o Bed. I still want to build ’em myself, just because that’s how the old farts I admire would have done it. 

I’m thinking of making two drawers each about 2 ft. wide, 6 in. high and 5 ft. deep. The slides would be of modified garage door track and rollers, and the drawers and frame of 3/4 ply. Any thoughts?

Andy 

Arguing with a Breaktimer is like mud-wrestling a pig — Sooner or later you find out the pig loves it.

Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. –Robert M. Pirsig

Reply

Replies

  1. maverick | Oct 05, 2004 02:27am | #1

    Dont drive off with the tail gate down....

    1. AndyEngel | Oct 05, 2004 02:31am | #2

      About ten years ago, I had the experience of my tailgate dropping open on its own as I rounded a corner. I heard the thump of the gate dropping, looked in the mirror and saw my generator sliding down Route 94. I'm still using that generator. It's a Honda.

      AndyArguing with a Breaktimer is like mud-wrestling a pig -- Sooner or later you find out the pig loves it.

      Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. --Robert M. Pirsig

      1. Piffin | Oct 05, 2004 02:59am | #4

        Andy, for that kind of hasrdware, I imagine you would lose a couple of inches under the draweers unless you were able to have the shaft mounted inside the drawer for a low-boy type chassis, if I'm making muyself clear. 

         

        Welcome to the Taunton University of Knowledge FHB Campus at Breaktime. where ... Excellence is its own reward!

        1. vanderpooch | Oct 05, 2004 03:13am | #5

          Andy,

          I don't know if you have a full size or a compact pickup, but there is a picture in Gary Katz's finish carpentry book of a pretty nice setup. Not really sure of the hardware though. I could''ve sworn there was an article in an old issue... oh, well.

          Not much help,

          KitTechnique is proof of your seriousness. - Wallace Stevens

      2. maverick | Oct 05, 2004 02:39pm | #24

        I have a steel mechanics chest for drill bits, router bits and the like. One day I had it sitting on the tailgate when we needed to jockey trucks around. I thought no problem as long as I was very careful about it.

        Man did I misjudge that! I had to stop traffic in the middle of main street to shovel up my tools

    2. Piffin | Oct 05, 2004 02:56am | #3

      ROTFLMAO

      That was MY first thought!

      my other first thought was that we'll have to find Andy an "Olde Faught" bumpah stickah 

       

      Welcome to the Taunton University of Knowledge FHB Campus at Breaktime. where ... Excellence is its own reward!

  2. cwolf | Oct 05, 2004 03:50am | #6

    I think the hardware is the trick. I would be tempted to see about using a modified overhead garage door track. Good luck

  3. User avater
    Gunner | Oct 05, 2004 03:59am | #7

    I swear in the last month I have seen pictures and directions for building exactly what your talking about. Now if I can just remember where. View Image

    Who Dares Wins.

  4. drhamel | Oct 05, 2004 04:09am | #8

    Andy, many years ago I built something similar except, as I recall, the two drawers were 12" deep. I built the case and drawers out of 3/4" plywood and there was a partition in the case between the drawers.  I had acquired several of those devices that went under refrigerators to move them in and out from the wall.  As I recall there was a series of six small wheels at each end of the device. I mounted two wheel sets at the bottom front edge of the case to support the front of the drawer, two wheel sets to the rear bottom of the drawer and two wheel sets on a lip at the top rear of the drawer.  The wheels at the front case and rear drawer bottom supported the drawer until it was far enough out that it reached the balance point, then the set mounted on the top of the drawer would start bearing on the top inside of the case.  Worked like a champ and didn't cost much since I got a deal on the wheels.  It fit in a short-bed Ford.

    Formerly just 'Don' but not the 'Glassmaster Don' or the lower-case 'don'.
  5. User avater
    JeffBuck | Oct 05, 2004 04:13am | #9

    ever wonder why all those old farts have bad backs?

    because they were too damn cheap to buy somthing store bought that actually works smoothly!

    but Gunner(?) is right ... this was just covered.

    Someone 'round here just built one.

    Jeff

    Buck Construction, llc   Pittsburgh,PA

         Artistry in Carpentry                

  6. arrowshooter | Oct 05, 2004 04:17am | #10

    I got some rollers from a surplus conveyor, made a frame of  two 2 x4s laying flat in the truck bed with notches for the roller axles.

    The rollers are about one foot apart.

    Then built a box to ride in and out on the rollers.

    If you notch the 2 x 4s so the rollers are as close as possible to the truck bed without binding you will have only about 2 inches below the box.

    I mounted a store bought roller in a metal U frame on the tail gate so the box rides out level.

    Yoy need to fashion some kind of safety line so the box can't roll off the rollers to the ground.

    George Bush

    FOUR MORE YEARS



    Edited 10/4/2004 9:26 pm ET by ARROWSHOOTER

  7. DougU | Oct 05, 2004 04:46am | #11

    Andy

    Mine is all taken apart right now other wise I would take a picture of it for you.

    I built a three drawer box, made them about as high as the side of the truck. That way you can store stuff on top.

    I'm building a new one so the top rolls out, got a set of those full extension drawer guides, there 60", I am going to mount that on the top of the box so I don't have to crawl up on top of the box to fetch the table saw and chop saw.

    My drawers are on a make shift roller, I took pipe that fits around solid steel rod, maybe 3/8" rod. then I fasten these in the bottom of the box and the drawers roll in and out on the rollers. They don't roll as easy as a ball bearing guides but they aren't all that bad.

    My drawers are 3/4 ply. the box is 5/8 ply.

    Doug

    1. brisketbean | Oct 05, 2004 05:12am | #13

      doug;

      where did you get the 60" guides,  how much can they carry, and how much did they cost

      1. DougU | Oct 05, 2004 07:27am | #16

        BB

        I cant find the place where I got them right now, have to look tommarow.

        Some place like Hardware------- or ----------Hardware. Just cant remember right now.

        They will hold 500 lbs. and they cost something like $225 give or take a 5 spot.

        I seen them in several catalogs but this particular one had them much cheaper. I will look for the catalog if you are interested.

        Doug

        1. User avater
          Sphere | Oct 05, 2004 02:59pm | #26

          I did a similar doo dad with table extensions, sliding dovetail maple slides..the kind for adding a leaf...they also make some with a little cog and notched rail deal. Know what I mean? 

          Spheramid Enterprises Architectural Woodworks

          Repairs, Remodeling, Restorations. 

          1. brisketbean | Oct 05, 2004 03:08pm | #27

            i built some for a friend in the handyman racket, they were about 22"x8"x6'.  We used continuous kv 1300 guides, all of the way down the the drawers and the sides. We just deleted the stops on the guides and it works well. about three years old and guides have held up so far. I haull too much weight, i doubt that the guides would work for me. 

          2. DougU | Oct 06, 2004 03:09am | #34

            My ex boss did something like that, he used maple as a clete on the side of the drawer, then another clete to hold the drawer off the bottom of the box. It was clete ridding on clete. Then waxed the hell out of it and they slid real nice.

            I'm only putting the full extension drawer guide on top of the box, dont like crawling up to get the table saw and chop saw.

            My boxes slide fairly well, could be better, but I dont need a come-along yet so its all good!

            Doug

            Everybody is mentioning these 60" full extension guides at $300, got mine for $225, rated for 500lbs. Just bought them 4 months ago.

            Edited 10/5/2004 8:12 pm ET by [email protected]

      2. YesMaam27577 | Oct 06, 2004 01:42am | #30

        IIRC, http://www.Rockler.com has drawer slides that are that big (60"), and that strong (500#).

        And IIRC, they are also as expensive as they are desirable.

        Unless you're the lead dog, the view just never changes.

      3. Jamie_Buxton | Oct 06, 2004 02:17am | #33

        Accuride builds giant full-extension drawer slides.  They have a 60 inch version rated for "500 lbs in moderate use, 400 lbs in frequent use, and 300 lbs in mobile use (such as in trucks and RVs)".  Here's a data sheet -- http://www.accuride.com/uploads/products/pdf/9301-r8-0403.pdf    www.cabinetparts.com sells a pair for $300.  

    2. User avater
      JeffBuck | Oct 05, 2004 06:27am | #14

      I built the same thing yer all talking about ...

      'cept I built mine outta metal ...

      in a Chevy factory ...

      I call it ...

      a van!

      I just put some shelves inside ......

      JeffBuck Construction, llc   Pittsburgh,PA

           Artistry in Carpentry                

      1. dbanes | Oct 06, 2004 02:15am | #32

        Right on bro! I was thinkin as I was lookin at all these posts,I might just go out side and get a pic of my empty truck bed...All of my stuff is at the Job... in lug boxes and milk crates and such...

        Scribe once, cut once!

  8. User avater
    Gunner | Oct 05, 2004 04:59am | #12

    This is a picture of what your after right? It came from the book trim carpentry techinques by Craig Savage. (Taunton Press) It's not the article I was thinking of but it seems to be a good set up.

    Who Dares Wins.

    1. AndyEngel | Oct 05, 2004 01:08pm | #19

      Yes, that's it! Maybe a little deeper than I'm shooting for, but that's the idea. I figure that the drawer only needs to be as deep as my deepest tool box. The handtools live in Bucket Bosses, and they can sit on top.

      AndyArguing with a Breaktimer is like mud-wrestling a pig -- Sooner or later you find out the pig loves it.

      Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. --Robert M. Pirsig

  9. AndyW22 | Oct 05, 2004 06:35am | #15

    Hey andy

    That's just what I am doing at the present, got a 2000 f- 150 ext. cab, 6.5' bed. so far I ahave built 2 sliding boxes 2' (+/-) x 4' side by side from the front of the box to  just behind the wheelwells, approx 9" deep. Over this is a 3/4 ply platform (resting on the wheel wells) . I put a vertical divider between the two drawers to keep the platform strong and non saggy. Now i am mounting shelves at the top of the bed height , around the perimeter of the bed and have got a metal cap with full doors on the sides for easy access. Best thing i got on the cap was the full height "hatchback" door- tailgate gets removed. Leaning in over the tailgate on a full-size is a total PITA for me. So far the drawers are sliding nicely just on the plywood bottoms on the plastic bed liner, but they're not super full of crap yet either. Regarding drawer slides I have seen some 500lb-60" ones that cost about 300$ /pr canadian. Gave them a miss, I like the old fart approach better too.

    Let me know how it works out 

    Andy

  10. MisterT | Oct 05, 2004 12:33pm | #17

    Andy, I been conbtemplating the same thing.

    My Idea is to combine two pieces of track eithe back to back or edge to edge to get an S shape.

    then the rollers would go into hardwood blocks under the box and mounted to the truck bed.

    this would effectively make a full extension "slide".

    I will try and sketch some pics and up load them.

    definately keep us posted on this!

     

    Mr T

    I can't afford to be affordable anymore

    1. MisterT | Oct 05, 2004 12:47pm | #18

      How about this? 

      Mr T

      I can't afford to be affordable anymore

      1. AndyEngel | Oct 05, 2004 01:12pm | #21

        Something like that, except that I was planning to mount the tracks side by side. I'd put two rollers on one shaft, with a big washer between them so that the tracks wouldn't bind on each other. That might not be rigid enough, though.

        AndyArguing with a Breaktimer is like mud-wrestling a pig -- Sooner or later you find out the pig loves it.

        Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. --Robert M. Pirsig

  11. VinceCarbone | Oct 05, 2004 01:08pm | #20

    Andy, take it from an old timer,go buy one.

    Unless you have nothing else to do, or just don't satisfy the need to build things enough all week.Spend the extra time with your wife and kids.Plus, equipment is a good write off.

    Vince Carbone

    Riverside Builders Franklin NY ICQ #47917652

    1. AndyEngel | Oct 05, 2004 01:13pm | #22

      Thanks for all the ideas,

      AndyArguing with a Breaktimer is like mud-wrestling a pig -- Sooner or later you find out the pig loves it.

      Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. --Robert M. Pirsig

      1. woodguy99 | Oct 05, 2004 02:10pm | #23

        Rockler has the 60" drawer glides, made by Accuride.  $300 a pair. 

        1. AndyEngel | Oct 06, 2004 04:30am | #35

          Too rich for this swamp Yankee's pocketbook. Heck, the truck's barely worth that.

          AndyArguing with a Breaktimer is like mud-wrestling a pig -- Sooner or later you find out the pig loves it.

          Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. --Robert M. Pirsig

      2. caldwellbob | Oct 06, 2004 06:52am | #41

        If you get tired of farting around with it, I have a used Weather-Guard roll out I'd probably sell you cheap. Can't use it on a flatbed.

  12. Jeff | Oct 05, 2004 02:56pm | #25

    Andy

    If it were me, I'd put a set of rollers on the back top of the box to make it easier when the drawer was pulled out.

    In my van, I built a platform and storage.

    The back section has a shelf (removable in dados) to store 6" high boxes that pull out.

    I can get 8 of them in there (that's alot of storage.)

    I use the plastic soda carriers, but some home made apple boxes would work fine.

    Long stuff stores on the left and right with a tall toolbox and socket set in the taller wheel well spaces on either side.

    The top allows me to carry anything I want (tools, boxes, plywood sheets, etc.)

    Works great for me.

    Good luck

    Jeff

  13. DanH | Oct 05, 2004 09:38pm | #28

    I think most folks leave their drawers off when they bed a pickup.

    1. Piffin | Oct 06, 2004 12:20am | #29

      Andy likes a play on words and I haver made soem really bad jokes, but that one eclipses any stretch I have ever come up with yet

      I'll have to remember it!

      ;) 

       

      Welcome to the Taunton University of Knowledge FHB Campus at Breaktime. where ... Excellence is its own reward!

    2. AndyEngel | Oct 06, 2004 04:34am | #36

      Wow. I'm impressed.

      Joke time. But first, a little familiarization. You may not be familiar with the West End of Stroudsburgh, PA. You need to know that it's got a reputation for being, well, a little red about the neck.

      What does it mean when a West Ender is drooling from both sides of his mouth?

      The trailer's level.

      Andy

      Arguing with a Breaktimer is like mud-wrestling a pig -- Sooner or later you find out the pig loves it.

      Other people can talk about how to expand the destiny of mankind. I just want to talk about how to fix a motorcycle. I think that what I have to say has more lasting value. --Robert M. Pirsig

      Edited 10/5/2004 9:39 pm ET by ANDYENGEL

      1. User avater
        jocobe | Oct 06, 2004 05:38am | #37

        I built a two drawer cabinet that fit in the back of my PU.  The sides of the drawers were 1 x 12 white pine.  I dadoed for the plywood bottom.  I radiused the bottom edge of the pine sides.  I waxed them and the bottom of the cabinet in which they slid.  Believe it or not, I could slide the full length drawer out with one hand.  They were loaded with all kinds of tools and hdwe.  It's how they did it in the old days and it's really not something that needs to be over engineered. 

        Last week I brought home a brand new Chevy 3500 van with Adrian Steel cabinets and a Weatherguard rack.  You guys convinced me a van is the way to go.  But I've still got my pick-up.  And I still have the drawers in my garage.....just in case ;-)

        jocobe

  14. User avater
    JonBlakemore | Oct 06, 2004 01:50am | #31

    These work well also:

    http://www.rockler.com/ecom7/product_details.cfm?&offerings_id=5328

     

    Jon Blakemore

  15. michaels | Oct 06, 2004 06:29am | #38

    Andy

     I have one of the rollout beds that I do not use. If you are interested email me at [email protected] I am in West Greenwich RI.

    mike

    No good deed goes unpunished



    Edited 10/5/2004 11:31 pm ET by Affordable Solutions

    1. User avater
      JeffBuck | Oct 06, 2004 06:44am | #39

      first great cooking ...

      now discount truck beds ....

      U da man!

      haven't seen you around much ... figured U were still resting up from all the work you did at MikeFest ...

      Jeff

      1. michaels | Oct 06, 2004 06:51am | #40

        Jeff 

        Hope all is well with your fine family.

        I have been busy on out of town jobs (ie no internet connection) I just grab a few moments when in town. Hopefully the next couple of projects are local.

        mikeNo good deed goes unpunished

        1. User avater
          JeffBuck | Oct 06, 2004 06:56am | #42

          Things couldn't be better!

          tell the wife and kids we all said hi ... and thanks for the extra babysitters again.

          great family ya got there.

          Jeff

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