I am fabricating diagonal, eave support brackets from 6 laminated 2×4’s. I need to cut the face side curve through the 3 1/2″ dimension of the laminations. I expect to use a bandsaw. Anybody have good ideas, techniques or jig recomendations?…thx
Discussion Forum
Discussion Forum
Up Next
Video Shorts
Featured Story

Listeners write in about sanding drywall, replacing a failed foundation, and making ground-contact PT posts last longer.
Highlights
"I have learned so much thanks to the searchable articles on the FHB website. I can confidently say that I expect to be a life-long subscriber." - M.K.
Replies
Some one may want to talk to you.
He's probably still in transit. I'm not sure if they were leaving IN yesterday or today, but they were still there around noon yesterday.http://grantlogan.net
.......now there's a Batman.....
I didn't get any replies, but I thought I would tell others how I cut these brackets. I put my 14" bandsaw on a furniture dolly, and blocked the work piece on the edge of my workbench. I removed the table from the bandsaw and pushed it through the cut ( similar to a bandsaw log cutter). It wasn't perfect but good enough to allow clean up with my sanders.
Are they already made up? What is the finish - paint?
I you haven't made them up have you considered making them in 3x Doug fir? You can get pretty big pieces with few knots. It's beautiful stuff and won't have issues of opening up.
A bandsaw is perfect - with a blade that isn't too wide. It would help to have an oscillating spindle sander or similar for cleanup.
Jeff
Thx Jeff........They are made up, just laminated 2X's faced with clear white pine. They will be primed and painted to match the rest of the trim. They came out pretty nice. Doug fir is a nice option. I probably would hate to paint it though.
Easy to paint - the only down side is that sometimes you'll see a little sap come through the end grain (and the paint).
Jeff
Edited 8/17/2008 9:27 pm ET by Jeff_Clarke
Hi,
Just saw this. There is an article on how I made brackets in the July '08 issue of FHB.
Sounds like you already completed your brackets, but you might still find it interesting.
I opted for a stationary bandsaw and a creative infeed/outfeed, to cut the curves, then used a patten bit and router for cleanup, then glue-up and spindle sander final cleanup.
Brian,DD just pointed me to a thread and there's a bracket / rafter assembly there that I thought you might find interesting.http://forums.taunton.com/tp-breaktime/messages?msg=76137.8Great meeting you at the fest. Look forward to a reprise.Best,
Steve'Man who say it cannot be done should not interrupt man doing it' ~ Chinese proverb
View Image
Steve,Thank you for the link. Interesting curved roof supported by straight braces vs. the straight roof with curved brace brackets--both are grand! (as my grandmother would say).It was nice "festering" with you. I may not get to post my fest pics for a few days.Back to sketching/bidding/invoicing this morning... punchlist work for the PM.Regards,BC
Regards,
BC
Hey - I really enjoy your comic strip. That Curls guy cracks me up.View Image
I like Thor, crusin' 'round on his wheel.I have an uncle that always refers to his car as the "Wheel"--always made me smile.