I am in the process of a major home remodel/rebuild. I would like to replace all the interior doors with cherry/craftsman style that I would build myself. After looking at doors at the local lumberyards I was surprised to see that even the “top of the line” are some type of particle board covered with veneer. Can anyone offer advice on building your own interior doors? Would you use solid wood or would you use MDF/particle board with veneer? Any advice would be greatly appreciated. Thanks in advance, Bill
Discussion Forum
Discussion Forum
Up Next
Video Shorts
Featured Story

A quick checklist for success with exterior coatings.
Featured Video
SawStop's Portable Tablesaw is Bigger and Better Than BeforeHighlights
"I have learned so much thanks to the searchable articles on the FHB website. I can confidently say that I expect to be a life-long subscriber." - M.K.
Replies
You're checkin the wrong lumberyards! (are you sure you didn't mean to same Lowesdepot?)
Where are you from and I'll see if I can't get you going in the right direction.
No, I did not check the big box stores (Lowes, Home Depot, etc.). Any advice would be appreciated, I live about 30 miles south of Minneapolis in Minnesota.
Hi, BSzydlo,
I am a cabinetmaker/architectural millworker. I recently priced the construction of 18 solid cherry doors, jambs, and casings. The price came to about $1,250/door, finished and installed. In the process of pricing another job I checked out this website: http://www.masonite.com They have a number of styles and cherry is one of their lumber choices.
I don't know what type of equipment/machinery you have to work with but, if you choose to veneer, you should have a vacuumm press or good set of clamps for veneering. You'll also have to spend time making the substrate into a door. Making it out of solid wood will be more costly in raw materials and will require all the basic shop machinery. I make my solid wood doors with mortise and tenon construction, cutting the mortises with a mortising bit and the tenons on a table saw.
One advantage of using the veneer is that you should have less of an issue with sapwood (assuming you don't want any) and knots. If you use solid cherry, you may have a tougher time getting two sap-free and knot-free surfaces. It can be done, but you may have a large amount of waste.
Good luck,
LIGNEA
Call around to the local lumber yards see if any of them have access to Simpson Doors
http://www.simpsondoor.com/catalog/catalog.asp
check here, I picked an area code in Minneapolis
http://www.simpsondoor.com/support/dealer_locator/dealer_locator_results.asp?zip=55406
Edited 4/2/2006 9:59 pm ET by CAGIV
Thanks, I found a dealer in my area and will give them a call.
Here are the competitors in the particleboard-core-with-veneer-and-sidebands field: Karona, Woodport, Stallion. There are others.
Rogue Valley is a westcoast doormaker that will make solid cherry interior doors.
Craftsmen in Wood (http://www.ciw.com) is a Phoenix-based doormaker that will make cherry doors. Their construction is to have all stiles and rails be pine stave-cored, with 1/8" "veneer" faces. Probably more stable that all-wood.
Hi, I am a owner/builder and made all 7 of my doors from solid cherry including front exterior with side lites..
Raised panel, applied moulding, loose tenion joints with 3hp router and made the jams from solid cherry as well. sprayed on lacquer finish. You need to have a shaper with cope and stick cutters as well as a panel raising cutter. Also table saw, jointer, radial arm, ect. You will also need a hinge jig for the jams and a jig for the door handles. While you are at it, run your moulding, baseboard as well. If you enjoy woodworking, the money you save can purchase all the machines you need and you will have those for the rest of your life.
Around here (BC. Canada) Cherry costs about $8 a board foot, Alder is about $4. If you can get good stock it can be finished to look like the cherry. I made a couple for a foreman at work in trade and I really liked the way they turned out. After he got them his wife decided to paint them white. :-(
try calling shaw stewart or try scherer brothers or spring lake park lumber, all three are top line lumber yards in minneapolis st.paul aree
Edited 4/3/2006 9:30 pm ET by sotabuilder