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stairway-brass balusters

| Posted in Photo Gallery on November 26, 2001 03:05am

*
This is a stairway I did 5 years ago. It consisted of a small curved freestanding section, and an upper straight freestanding section. It had to be built absolutely without newel posts. Every sixth brass pipe had an iron rod epoxied inside with the iron rod extending down into the subfloor. It worked out being very rigid. There were 154 brass balusters in the whole balustrade. Please excuse the poor quality shots as they were digital pictures of pictures out of my scrapbook.

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  1. Stan_Foster | Nov 26, 2001 01:07am | #1

    *
    more

    1. Stan_Foster | Nov 26, 2001 01:08am | #2

      *and more:

      1. Stan_Foster | Nov 26, 2001 01:09am | #3

        *step closeup

        1. Stan_Foster | Nov 26, 2001 01:10am | #4

          *gooseneck/u-turn detail

          1. Stan_Foster | Nov 26, 2001 01:11am | #5

            *balcony

          2. Pro-Dek | Nov 26, 2001 07:21am | #6

            *Beautiful Stan!-What makes that railing strong? I mean what keeps it from wiggling? Is it the curve,or do those brass rods go pretty deep? What kind of adhesive do you use to keep the rods from turning?Bob

          3. Greg_Brown | Nov 26, 2001 10:07am | #7

            *beauty Stan- how often do you get one without newel posts? I like how it seems so open

          4. Stan_Foster | Nov 26, 2001 03:05pm | #8

            *Bob-Greg---thanks I epoxied 5/8 inch rods inside the 3/4 o.d. brass pipes. I made a jig that guided a 5/8 paddle bit level both ways into the subfloor. They were then epoxied into the hole which was 8 inches deep. With every 6th one done this way, it was real stiff. This is the first and to date, the only stairs I have built without newels. I experimented in my shop and came up with one every six as satisfactory. I would have put as many as necessary as I cant stand railings that wiggle. The curved balcony section only needed the epoxied balusters at the gooseneck. The curve naturally supplies the stiffness. If you picture the "footprint" that the railing makes across the floor--that will give you an idea of why it is stronger. A straight rail is easier to wiggle because of its inherently narrow "footprint". A curved rail has a much wider "footprint".

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