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Fine Homebuilding Project Guides

Insulation

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Chapter
  • Energy Efficiency
  • Air-Sealing
  • Choosing Insulation
  • Installing Insulation
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Installing Rockwool for Continuous Exterior Insulation

Careful cutting and fitting plus smart flashing details make the job of wrapping the walls and roof of the 2018 FHB House in mineral wool go according to plan.

By David Good

On top of the air barrier and WRB we have a thick wool coat. Continuous insulation provides comfort which is why Rockwool calls it ComfortBoard.  On the walls we used the ComfortBoard 110 formulation–which is a bit more dense than the ComfortBoard 80. We installed two layers of 2-in.-thick, 24-in. x 48-in. sheets with the joints offset. They are milled to high tolerance and easily fit tight. We used appropriate length washer head nails to place it. All it takes is 2 or 3 fasteners per sheet as the siding will ultimately strap the insulation to the building.  The ComfortBoard cuts nicely with handsaws.

The roof has one layer of 5-in. Toprock DD which we got in 48-in. x 48-in. sheets. The TopRock is confined to the thermal boundary and was placed flush with the patio and breezeway roofs that are thermally broken and elevated with Maine Deck Brackets. On top of the exterior insulation is a redundant WRB under the siding and roofing. The impressive thing to me is that the Rockwool plane came out so true that our siding and roofing was not fussy to install true. There is no ply over the Rockwool either–we fastened right onto it into the framing.

TopRock DD is a dense, rigid Rockwool panel that doesn't compress underfoot. It's intended for low slope roofs like this.
TopRock DD is a dense, rigid Rockwool panel that doesn’t compress underfoot. It’s intended for low slope roofs like this.

 

The insulation planes with the roof overhang on the left. An underlayment will be installed over the insulation and overhang and then the metal roof is installed directly on top of the underlayment.
The insulation planes with the roof overhang on the left. An underlayment will be installed over the insulation and overhang and then the metal roof is installed directly on top of the underlayment.
A few washer nails hold the ComfortBoard in place. The siding will also secure it. The walls are covered in two layers of 2-in.-thick Rockwool.
A few washer nails hold the ComfortBoard in place. The siding will also secure it. The walls are covered in two layers of 2-in.-thick Rockwool.

 

Fabricating some flashing for the windows to accommodate 4 in. of exterior insulation. Fabricating some flashing for the windows to accommodate 4 in. of exterior insulation.
The two layers of Rockwool will now fit behind the window trim. The two layers of Rockwool will now fit behind the window trim.
The rigid board cuts nicely to fit around windows and doors. The rigid board cuts nicely to fit around windows and doors.
The Rockwool was cut with bread knifes and handsaws depending on the carpenter's preference. The Rockwool was cut with bread knifes and handsaws depending on the carpenter’s preference.

 

All of the conditioned space has exterior insulation. The second layer on the walls flushes out with the windows.
All of the conditioned space has exterior insulation. The second layer on the walls flushes out with the windows.

More from FineHomebuilding.com

  • Follow the entire FHB House 2018 project
  • Podcast Episode 95 — Mineral Wool and Starting a Building Trade Business
  • Choosing the Right Thickness of Exterior Foam

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Previous: What to Consider When Choosing Blown-In Mineral-Wool Insulation Next: “Warm and Fluffy” Insulation

Guide

Insulation

Chapter

Choosing Insulation

View Comments

  1. Palantine | Feb 16, 2019 08:13am | #1

    It appears to me that 2 X 4 construction is adequate to provide the code required R value for walls using mineral wool bats and the outer wrap in this article. Can anyone confirm or dispel this for me?

  2. qofmiwok | Oct 23, 2020 01:11pm | #2

    In my Passivehouse training I have learned that the WRB should be outside the exterior insulation (and air barrier inside it). Why did you decide to put the WRB inside of the exterior insulation?

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Energy Efficiency
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