How To Build a Craftsman-Style Fireplace Mantel
Simple joinery and layered construction create a rock-solid, refined centerpiece.
Synopsis: Trim carpenter Gary Striegler outlines the step-by-step process of building a traditional-style mantel with modern materials and methods. A detailed illustration showcases the many layers that make up the mantel, some of which aren’t seen in the final product, while a series of photographs go through the process of building, assembling, and gluing the legs and topping them off with the shelf, corbels, and cove molding.
Building mantels has always been one of my favorite finish-carpentry jobs—I’m pretty sure I’ve built more than 200 of them. I love highly detailed mantels, but a lot of fireplaces today have a simple timber mantel or no mantel at all. So I was thrilled when a client asked me to build what I call a craftsman- style mantel. There are some distinguishing characteristics of this style, notably tapered columns, straight lines, and the use of stain, rather than paint, to accentuate the use of natural materials. The biggest difference between my version and the original craftsman pieces is the construction. Building with traditional joinery and solid wood is expensive and time consuming. To lower the cost and build time, I used a mix of Baltic-birch plywood and solid poplar, and put it all together with a variety of fasteners and wood glue. The homeowner loved the finished piece, and immediately asked about adding other trimwork to the job. That is the greatest compliment a trim carpenter can receive.
This mantel is made from many layers—some visible and some not. Those that aren’t seen in the final product add rigidity and strength, and provide backing for nailing other layers. Moldings are used strategically to hide plywood edges and joints. The joinery is kept simple for quick production and minimal fuss. Though it looks complex, I built this in my shop in a day using basic carpentry tools.
Start with the legs
The tapered portions of each leg are made from three butt- jointed frame-and-panel sections. After assembling each section’s frame, undercut its bottom to match the slope of the taper to cleanly meet the backing for the vertical base.
From Fine Homebuilding #291