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Kansas 2022

Travis Brungardt and Joe Cook of Catalyst Construction are building a custom midcentury modern–inspired home for a family of four that will serve occupants for generations to come by prioritizing comfort and efficiency. To achieve this, they are building a durable high-performance assembly that can maintain low energy loads and requires minimal maintenance, while achieving a clean aesthetic and staying within the client’s budget. Not only is this build focused on performance, but the sleek materials and appropriate fixtures both inside and out make it really stand out.

Subslab Insulation With Mineral Wool

Travis and Joe of Catalyst Construction describe how and why they installed Rockwool Comfortboard under what will be the finished concrete floor.

By Travis Brungardt, Joe Cook

Welcome back to Fine Homebuilding House 2022 in Prairie Village, Kan. Along with the team at Forward Design Architecture, we opted to install Rockwool Comfortboard mineral-wool insulation under the slab for its vapor-open quality and to increase the comfort of the concrete surface, which is the finished basement floor in the house. In this subslab application, you can either use Comfortboard 110, or Comfortboard 80.

Comfortboard has a high compressive strength, so we are able to walk around on the product without damaging it. It’s great to not have to worry about it being damaged by foot traffic. Later, the insulation will be be covered with a poly vapor barrier and a rebar grid will be installed on top of the poly to reinforce the concrete.

Installation

Some things to consider when installing Rockwool is that you’ll want to wear gloves, and if you’re inside cutting, you’re going to want to wear a face mask and some safety glasses. Because our install was outside, we went with gloves and long sleeves partially because of weather, but also to keep  the mineral-wool fibers off of our skin.

Installation is as simple as taking the panels from the truck and arranging them on the ground as you would when sheathing a floor system with plywood. Because we have 4-ft. by 8-ft. panels of Comfortboard 80, we can move pretty fast, covering 32 ft. with every placement.

Tools

Typical tools for the install are a tape measure and an insulation knife to cut the pieces to length and around plumbing penetrations. Mostly, you’ll want to make tight cuts, but sometimes cut them 1/4 in. oversized so the pieces friction-fit together.

There will be two levels of finished concrete floor in this basement: the main level and a raised portion with a step and landing—about 200 sq.ft.—at the bottom of the stairs. We built up this section with layers of Comfortboard rather than bring in thousands of pounds of gravel or trying to excavate the basement in two levels. By adding the additional insulation, we achieve additional R-value for comfort and faster prep for the basement slab.


RELATED STORIES

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View Comments

  1. michaelpace | Sep 07, 2022 04:05pm | #1

    It is an interesting use of rockwool however, why not use closed cell spray foam (ccSPF)?
    It offers many advantages including; high R per inch (less reduction in headroom), it acts as a barrier to vapour, air and Radon or soil gas (without the need for poly and the associated detailing at penetrations), it conforms to the subgrade, it has higher compressive strength and is cost competitive. Check out WALLTITE.com

  2. bobbomax | Nov 11, 2022 07:37pm | #2

    "we opted to install Rockwool Comfortboard mineral-wool insulation under the slab for its vapor-open quality "
    "Later, the insulation will be be covered with a poly vapor barrier"

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